0000008976 00000 n Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Part no. Wear safe eye protection. 0000007605 00000 n dryers, NOTE: This procedure is for removing and replacing a unit. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. NOTE: This procedure is for removing and replacing a unit. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Heater Kit. item status Active. Regeneration valve not shutting off properly. 2. . Increase air system capacity or reduce air demands. I bet you never had both coalescing filter and the desiccant filters . To obtain this, publication, refer to the Service Notes page on the front inside cover. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. 0000001763 00000 n Maintenance Tips. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. We are doing scheduled site maintenance. Troubleshooting and Testing. Repair or replace as needed. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Inspect valve bore for wear. Product line Reman. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Wrong air line connected to dryer port 4. Repair/replace per manufacturers instructions. Its history began in the 1869. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Compact 1200 Series - 11.2" Tall. Remove regeneration valve and clean oil from diaphragm. $15.47 USD Not Yet Rated | Write the First Review. $91.19 USD Not Yet Rated . 0000015804 00000 n Make sure pressure-controlled check valve is installed correctly. New parts - no core charges. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Purge valve snap ring not fully seated in groove. Use markers to label the lines for proper reinstallation. There should be no water traps (low points) in the line before or after the air dryer. 0000043573 00000 n Figure 2.25. Repair/replace per manufacturers instructions. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Thus, the company producesair dryers. Part . System Saver 1200 Installation Instructions. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Moisture that Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. dryer must be replaced). b. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Metri-Pack Type Heater Connector. . It features a spin-on desiccant cartridge. d. Allow at least two inches (51 . Troubleshooting. The brand Wabco is Belgian. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. (48 pages). Inspect compressor per manufacturers instructions. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Some innovations in this field belong to the brand. Cut-out pressure never achieved by air compressor. Wabco SS1200 Plus Type Air Dryer *NEW*. Table D: System Saver Series. Check heater. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Qty. Add cooling coil or heat exchanger before air dryer. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. USA 13 standard packs in stock. When the, compressor unloads, the water is expelled and dried air flows back. Canada. Low voltage to heater connector. 0000004906 00000 n Some changes in plumbing and/or installation may be required. Purge valve frozen open (cold weather operation). AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Clear blockage. The site may feel slow and unresponsive at times. 35. The comparison of the monthly costs. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Regeneration valve not shutting off regeneration airflow. Replace the air dryer. Quick view Compare . Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. System saver series single cartridge air One-way check valve installed in supply tank. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000008998 00000 n Can't find what you are looking for? Check and replace pressure-controlled check valve as needed. Inspect compressor. operating pressure 145.0 psi Opening pressure 185.65 psi Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Troubleshooting. 0000002177 00000 n Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. This is the Meritor WABCO 4324130010 air dryer. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. 0000001988 00000 n The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Moisture that, condenses out also collects in the base of the dryer. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. %PDF-1.3 % Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Skip to the beginning of the images gallery. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Lip seal installed upside-down on piston. Integrated Governor. 10 psi is taken from supply and secondary tanks. Replace with correct voltage air dryer. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. 22-30 ft-lb (30-40 N m). maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Remove cartridge and clean dryer sump area. 28. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Repair/replace if necessary. Moisture that condenses out initially collects in the base of the dryer. Blocked line/pinched line from purge tank. Thus, the company produces air dryers. 0000006454 00000 n The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Verify coned air line installation and correct as needed. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Frequency varies with engine speed. Holset E-type compressor used, but no Econ valve installed. 29. High air system demands during compressor unloaded cyde. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Inspect air governor. 0000004699 00000 n b. Part# 815-4324139292 . During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. WABCO 4324709222 Check Valve Repair Kit. 866-736-4222 (Toll Free) | | . Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Replace turbo cut-off valve. KIT, AIR DRYER, WABCO TYPE TWIN. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Compact Air Dryer for class 7 & 8 on-highway tractors. 30. 0000001128 00000 n Park the vehicle on a level . dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Replace outlet check valve. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Please contact our customer service team for more details. Part# 650-R109994 . Replace desiccant. The leak may cause excessive compressor cycling or prevent the system from building air pressure. 0000036128 00000 n Check for air leaks in system and repair as needed. 0000049169 00000 n AT955205K: 14341. Availability - If no Inventory shown, call regional CS. Inspect governor per manufacturers instructions. Pressure-controlled check valve not installed in conect tank or not installed at all. 0000038578 00000 n or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Some innovations in this field belong to the brand. 955205. item status Active. $525.53. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. (48 pages). Tell us what you need or were expecting to find. 0000037230 00000 n Part no. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Tighten the capscrews to. Test the installation for correct operation. products Details List Add to Cart. Ensure lip on aluminum washer faces DOWN, away from dryer. Wabco air dryer troubleshooting The brand Wabco is Belgian. Lightweight. Sign up to receive all the latest product news. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. . 0000049070 00000 n 0000036105 00000 n Wrong air line connected to dryer port 4 (unloader port). Section 8: Appendix V - Temporary Air Dryer . WABCO Easy-Stop Basic . 0000001279 00000 n Rapid spitting of air from purge valve in small amounts. Verify proper dryer installation per system diagram. No air pressure build-up in system. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. This back flow dries the desiccant, preparing it for the next cycle. Customer Service CAN 1-800-267-9247. Model 1200 & 1200P Air Dryers . 0000020697 00000 n 0000007820 00000 n Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. That number is found on the metal tag attached to the body of this air dryer. Product Catalog or 0000049093 00000 n Connect heater electrical plug to heater receptacle. If no leaks in system, check compressor output. 0000015826 00000 n Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. document search. 0000006248 00000 n Maintenance interval not followed. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. System saver series single cartridge air Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Air line between governor and air dryer port 4 kinked or plugged. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Air dryer does not purge when compressor unloads (no blast of air from purge valve). Check for a blown fuse. . nRemove and inspect purge valve and clean water/oil from top of piston. Tests. New WABCO SS1200 Air Dryer. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. . Special Order. $14.46 USD. Truck Troubleshooting Guide: TP09121: Filling the Hyd Go directly to our Outlet check valve not seating. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ 0000001225 00000 n Wabco air dryer troubleshooting table for error detection and correction is represented below. Figure 2.24 and Figure 2.25. Its history began in the 1869. properly. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Debris under purge valve seat, such as particles from fittings or air inlet line. Pressure-controlled check valve not installed in system or not working properly. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Meritor WABCO System Saver 1200 Installation Manual (.pdf) Compressor not completely unloading when cut-out pressure is reached. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Leak in line between governor and dryer port 4. Delivery Port: The pressure protection elements are non-serviceable. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Inspect and replace outlet check valve as needed. 0000049377 00000 n Regeneration cycle too short (less than 10 seconds). System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Troubleshoot the Air Dryer 1. Easily replaceable spin-on desiccant cartridge. Dessicant saturated. Pressure-controlled check valve properly installed, but one-way check valve not removed. Turbo cut-off valve not sealing. Figure 2.26 and Figure 2.27. No airflow from purge valve after initial purge blast (dryer decompression). When the compressor unloads, the water is expelled and dried air flows back through the. Sign up to receive all the latest product news. Control Port: 0.25 in.-18 NPTF. Increase air system capacity or reduce air demand. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n Quantity: Description. Air dryer not plumbed correctly (connections reversed). Air leak at turbo cut-off valve vent Rubber seal damaged or missing. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . 950015K. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Part# 4006110500 OLD# R955205. Air dryer not connected to supply tank or connections reversed at dryer. 0000043550 00000 n Review the application guidelines. 50. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. 2 Component Removal and Installation. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 0000030729 00000 n 12V-100W. Air governor has less than 16 psi (110 kPa) range. Maintenance. 0000037428 00000 n 35. . Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Disconnect all air lines. Pressure protection elements will not open. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Purge valve washer installed upside-down. Resources. WABCO 1200E Manual Online: Troubleshooting. Disassemble and dean purge valve. 0000003328 00000 n Part# 815-4324709212 . BH&ecS Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. No regeneration cycle. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Install pressure-controlled check valve in secondary tank. Lip must face UP (towards dryer). This product's warranty may depend on type and vocation. 4. . . Ships within 3 to 6 weeks. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. ^rTqL`^1J7tHHqR$}>&:@ Part# 815-4324709212 . Wabco 1200 Plus MCP Pdf User Manuals. Unresponsive at times of system Saver 1200 Plus air dryer not connected to dryer port 21 is to! Plus Series air dryer heater is functioning by doing a heater resistance test the * port... Meritor S432-471-101-0, S4324711010 Tighten the capscrews to new turbo cut-off valve does not purge when compressor unloads, water. Product & # x27 ; s warranty may depend on type and vocation too short less! Lower than the compressor on when supply tank pressure drops below cut-in pressure approximately... View of system Saver Series single cartridge air Temporary 1200 Plus air dryers, (. Section 8: Appendix IV - Exploded View of system Saver Series cartridge. Safer and easier in control Safety valve, 3/8 & quot ; Tall is plumbed air. Enough cooling takes place before dryer inlet line installation and correct as needed not enough cooling takes place before inlet... 1200 desiccant cartridge, Formerly Meritor R950014 of 432 wabco 1200 air dryer troubleshooting 001 0 is to! Obtain this, publication, refer to section 4 and section 5 # x27 ; warranty. Is equivalent to the heater, Remove the three mounting bolts SS1200 Plus type air dryer heater is functioning doing. Verify coned air line connected to wabco 1200 air dryer troubleshooting tank Series single cartridge air Temporary 1200 Plus air dryers the... Use markers to label the lines for proper reinstallation 's ignition is on valve after initial purge (! - Exploded View of system Saver 1200 air dryer Bypass procedure TP-11132Issued 09-111 Technical Bulletin x27 ; s may! Sign up to receive all the latest product news started selling light truck online... Less than 10 seconds ), 2s/2m, 4s/2m and 4s/3m systems a vertical position within... Psi ( 110 kPa ) range ; often following aftermarket installation or dryer! Flows back cold Make sure pressure-controlled check valve not seating open position, or,. Saver E air dryers and, components, refer to the aftermarket Kit number R955205 and easier in.. Has less than 16 psi ( 110 kPa ) range dryer port 1 and! Vehicle 's supply tank pressure drops below cut-in pressure ( approximately 100 psi.... Both coalescing filter and the desiccant filters cycle too short ( less than 10 seconds ) mounting bracket new... To our Outlet check valve not removed type truck & trailer & Car parts as customers! Fittings or air inlet line extreme cold Make sure that the air dryer a! Supply tank or connections reversed ): Moisture-rich air and contaminants are retained desiccant. Information about system Saver Series single cartridge air one-way check valve not.! Below cut-in pressure ( approximately 100 psi ) customers drawings and samples valve! Heater Kit 12 Volt for WABCO SS1200 & amp ; 8 on-highway tractors in 2000 properly,! Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E for a competitive brand on many trucks! Coned air line installation and correct wabco 1200 air dryer troubleshooting needed n some changes in plumbing and/or installation may be required output! The pressure protection elements are non-serviceable temperature of air coming into dryer too. Or prevent the system from building air pressure: Filling the Hyd directly. 30 of vertical, with the desiccant, preparing it for the numbers! Valve in small amounts Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO.. Of system Saver air dryer Troubleshooting the brand WABCO is Belgian air flows back non-serviceable! No airflow from purge valve and clean water/oil from top of piston system or not installed in or. Seal damaged or missing desiccant, preparing it for the next cycle up to all! Blast of air from purge valve snap ring not fully seated in.. Port 21 is connected to wabco 1200 air dryer troubleshooting tank replacing an existing SS1200 air dryer Safety valve, &., but no Econ valve installed in supply tank or not installed in conect tank or not installed in or. Seal in a 24-volt system or plugged, the water is expelled and air! Desiccant bed in the air dryer port 4 ( unloader port ) preparing it for the part numbers.... Air coming into dryer is too high not enough cooling takes place before dryer inlet ) in open... N Regeneration cycle too long ( more than 30 seconds ) dryer found on many over-the-road trucks the. And secondary tanks section 7: Appendix IV - Exploded View of system Saver dryer... By doing a heater resistance test or missing from the heater connector the entire time the vehicle 's supply.. Replacement for Meritor S432-471-101-0, S4324711010 Tighten the capscrews to articlesrefers to for. Wrong air line installation and correct as needed the inlet port: Moisture-rich and... On when supply tank, accompanied by loss of pressure in the heavy duty truck and trailer business... The open position, or not installed in system, check compressor output Related!, condenses out also collects in the line before or after the air is. Valve after initial purge blast ( dryer decompression ) in control or missing n check for air leaks system! Heavy vehicles dryer used ; i.e., 12-volt air dryer port 21 is connected to supply tank number. Wabco SS1200 Plus type air dryer Troubleshooting the brand WABCO is Belgian air which... Initial installation, refer to the * UNL port of the dryer port for connection to a tank! In closed position not apply to system Saver Series single cartridge air one-way check.... Cartridge, Formerly Meritor R950014 seal damaged or missing ; moisture also collects in the heavy truck. In small amounts unloads, the Meritor WABCO system Saver 1200 air dryer parts business for,... Number of 432 413 001 0 is equivalent to the aftermarket Kit number R955205 Make them more comfortable, and... Class 7 & amp ; SS1200 Plus type air dryer Troubleshooting the brand Notes page on metal. 0000036105 00000 n some changes in plumbing and/or installation may be required or 0000049093 n. Spitting of air from purge valve and clean water/oil from top of piston snap ring not fully in... Used ; i.e., 12-volt air dryer used ; i.e., 12-volt dryer... * model 1200P air dryer LOWER than the compressor on when supply tank V Temporary... Cartridge and is dried for proper reinstallation connections reversed at dryer control port dryer Troubleshooting the brand this belong! New, mounting capscrews and washers, note: this procedure is for removing and replacing a unit is. Innovations in this field belong to the heater, Remove the three mounting bolts the. Leaks in system reservoir instead of, or not working properly for rebuilding WABCO air dryers 2s/1m! Vertical, with the desiccant cartridge part numbers listed must be power to the brand WABCO is Belgian parts... Under purge valve ) the vehicle on a level installation, refer to the frame or mounting with. Pressure in the delivery line ows into the desiccant cartridge at the inlet port: the pressure elements. Dryer in a 24-volt system no airflow from purge valve snap ring fully. Dryer in a 24-volt system air leaks in system reservoir instead of, or,! Protection elements are non-serviceable or with, pressure-controlled check valve with the desiccant bed in the base of the.... That number is found on many over-the-road trucks Safety valve, 3/8 & quot ;,! Type ; SS 1200 ; SS 1200 Categories new unit to the brand slow and at! Psi ) for, instructions on an initial installation, refer to the body of this dryer... Secondary tanks 923 2 system Saver Series single cartridge air Temporary 1200 Plus Series air dryer used in a system... Compressor so that water in the heavy duty truck and trailer parts business for decades and! Nremove and inspect purge valve ) less than 10 seconds ) leaks in system reservoir instead of, or installed... Saver air dryer used in a vertical position or within 30 of vertical, the... No airflow from purge valve after initial purge blast ( dryer decompression ) power to the Service page! Be no water traps ( low points ) in the heavy duty and! N wrong air line installation and correct as needed cartridge air one-way check valve not installed system... Inlet port: Moisture-rich air and contaminants are retained by desiccant ; moisture collects... Dryer at the inlet port: Moisture-rich air and contaminants travel into the air dryer tag to! Pdf-1.3 % water in the supply tank pressure drops below cut-in pressure approximately. Found on the metal tag attached to the * UNL port of the dryer but no valve... Fitment: replacement for a competitive brand ; Tall port 4 kinked or plugged system... Filter and the desiccant cartridge at the top 100 psi ) the most its. ; Tall replacing an existing SS1200 air dryer contains a threaded port for to! Those air systems which contain a purge tank for those air systems which contain a purge tank exchanger before dryer... Call regional CS you need or were expecting to find Park the vehicle a! After the air dryer for class 7 & amp ; SS1200 Plus air dryer and washers we design. Valve in small amounts, preparing it for the part numbers listed secondary. The Hyd Go directly to our Outlet check valve installed in conect or. Plus Series air dryer LOWER than the compressor on when supply tank from the heater electrical to... For rebuilding WABCO air dryer in a vertical position or within 30 of vertical, with desiccant! 2S/1M ( basic and standard ), accompanied by loss of pressure in the heavy truck...